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Carding machine
High performance cotton carding machine
Carding system with high production and efificiency
Modular design-easy operation and maintenance
New type mixed loop auto-leveller system
Particular 6-points gauge and new type ofcross apron
Cotton carding machine FA1213A
main feature :
CARDING SYSTEM WITH HIGH PRODUCTION AAND EFFICIENCY
STABLE AND RELIABLE QUALITY GUARANTEEE
NEW TYPE OF LICKER-IN CARDING SYSTEM
DUST FILTERING SYSTEM
MODULAR DESIGN-EASY OPERATION AND MAINTENANCE
NEW TYPE MIXED LOOP AUTO-LEVELLER SYSTEM
NEW TYPE DETECTING AND PROTECTING :SYSTEM
SLIVER CUTTING WITHOUT SPEED DOWN
DISTINCTIVE 6-POINTS GAUGE
TYPE OF CHUTE FEEDER
Product details
CARDING SYSTEM WITH HIGH PRODUCTION ANND EFFICIENCY
The carding arc decides the quality. Longest carding arc length (of 2.8 meters ensures quality.
New type of driving method
Cylinder and licker-in adopt high torque motor, featured by stable start and reliable rotary.
New type of driving method
Doffer is driven by inverter motor to ensure stability in lobw speed, high speed and speed conversion.
Cleaning unit with high efficiency
The gauge adjustable design of the brush roller and the revolving flaits ensures the deep cleaning of the revolving flats. The optimized relative position and gauges between the brussh roller and cleaning roller ensures the timely removed of the flat cotton fly. The new type of aluminum suction hood with perfect fluid meechanics can reduce the drag and suck flat fly smoothly.
NEW TYPE OF LICKER-IN CARDING SYSTEM
Licker-in is designed with two noil area whose length is adjustable outside of machine. It is designed with two sets of mote knife, pre-carding segment for efficiently removal of trash and staple.
DUST FILTERING SYSTEM
The new dust-filtering system adopts the streamline structure and is more in line with the flow kinematics, which can reduce wind resistance as well as save energy and reduce cost.
MODULAR DESIGN-EASY OPERATION AND IMAINTENANCE
Aluminum alloy rotary flat bar is made by special material,with the characteristics of good flatness, light weight, stable operation. It is guided by two tooth belts without need of other fasten parts, so it is easy for mantle, dismantle and maintenance.
MODULAR DESIGN-EASY OPERATION AND MAINTENANCE
The new mixed loop auto-levelling system, specially used forthe directional feeding structure, can detect the batt thicknessvariation by use of precise vertex non-contact sensor to control fiber in short term, realize the control of fiber in long term through new type of sliver weight detecting device, realize the control of chute pressure through PID, make up mixed loop control in quaternity. Fitvector motor driving system enhances drive precision and ensure stable sliver CV value.
DISTINCTIVE 6-POINTS GAUGE
Precision and stability of gauge between cylinder and rotary flat is the decisive factor for carding efficiency. Specially designed gauge adjusting method in 6 points ensures precise and stable gauge of rotary flats.
SLIVER CUTTING WITHOUT SPEED DOWN
Doffer speed needs not decrease when cutting sliver and changing can and sliver weight is stable during can- changing. The linear automatic can-changer coiler is easy to maintain and saves space by 33% compared with rotary type. Adopting servo motor drives alone,the sliver delivery is more stable.
Main technical parameters
| Type | a | b | c | d |
| FA1213A | 1395 | 2160 | 2240 | 3620 |
| Type | FA1213A |
Application | Application applicable to chemical fiber,pure cotton in length from 22~76mm and other blended material |
| Max. Actual output (kg/h) | 160 |
Max. Sliver delivery speed (meter/min) | 320 |
Sliver count(g/m) | 3.5~10 |
Feed weight(gram/meter) | 400~1300 |
Working width(mm) | 1280 |
Total draft folds | 38~370 |
Licker-in working diameter(mm) | Ф 250 |
Doffer working diameter(mm) | Ф 706 |
Doffer working speed(rpm) | 4.3~84 |
Cylinder working diameter(mm) | Ф 1288 |
Cylinder working speed(rpm) | 347~477 |
Pieces of rotary(working flat/total flats | 30/84 |
Flat speed (mm/min) | 70~408 |
Continuous air suction volume(m9/hour) | 4500 |
Statistic pressure at exit(pa) | -800 |
Compressed air pressure (kg/cm?) | 6-7 |
Compressed air consumption(m9/h) | 0.5 |
Total power installation(KW) | 13.9 |
Safety cover type | Totally enclosed |
Land occupation (LxWxH)(mm) | 5825X2480x3555 (Ф1000) |
Machine net weight(kg) | 8000 |
Corollary chute feeder model | FA1177B |
Q1: What raw materials can the FA1213A cotton carding machine process?
A1: The machine is designed for pure cotton, man-made fibres and blended materials with fibre lengths ranging from 22 to 76 mm. The card clothing, machine settings and waste-removal configuration can be selected according to the fibre type, contamination level and target yarn quality.
Q2: What production capacity and sliver specifications can the machine achieve?
A2: The maximum actual output is up to 160 kg/h, with a maximum sliver delivery speed of 320 m/min and an adjustable sliver weight range of 3.5–10 g/m. Actual production depends on raw-material quality, fibre length, trash content, machine settings and mill operating conditions.
Q3: Can this cotton carding machine be connected to an existing spinning line?
A3: Yes. The machine can be evaluated for connection to an existing blowroom and downstream drawing system. The FA1177B chute feeder is listed as the matching feeder. For an accurate proposal, please provide your raw material, target output, yarn count, existing machine models, can size, suction requirements, factory voltage and installation country.
Key Advantages of the FA1213A Cotton Carding Machine
Designed for modern cotton spinning mills, the FA1213A combines high production capacity, precise fibre control and stable sliver delivery. It is suitable for pure cotton, man-made fibres and blended materials with fibre lengths from 22 to 76 mm.
1.High Output with Controlled Carding Quality
The 1,280 mm working width and extended 2.8 m carding arc provide sufficient carding action for efficient fibre opening and cleaning. With a maximum actual output of up to 160 kg/h, the machine helps spinning mills increase production while maintaining stable processing conditions.
2.Mixed-Loop Auto-Levelling for More Even Sliver
The mixed-loop auto-levelling system combines non-contact batt-thickness detection, sliver-weight monitoring and PID chute-pressure control. Short- and long-term mass variations can be corrected continuously, while the vector-motor drive improves feeding precision and supports consistent sliver quality.
3.Efficient Trash and Dust Removal
The licker-in section is equipped with two externally adjustable waste-removal zones, two mote knives and a pre-carding segment. This configuration improves the removal of trash and short fibres before the material reaches the main carding zone. The streamlined suction hood reduces airflow resistance and removes flat waste smoothly.
4.Stable Drive System Across Different Speeds
High-torque motors drive the cylinder and licker-in for smooth and reliable start-up. The inverter-controlled doffer provides stable operation at low speed, high speed and during speed changes, helping reduce unnecessary production fluctuations.
5.Easier Maintenance and Space-Saving Can Change
Lightweight aluminium revolving flats with toothed-belt guidance simplify installation, removal and routine maintenance. Sliver cutting and automatic can changing can be completed without reducing doffer speed. The linear can changer occupies approximately 33% less floor space than a conventional rotary system.
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TONGDA Group is a company to provide excellent textile solution with advanced technology including Spinning system, Weaving system, knitting machinery, finishing &Dyeing system，Nonwoven system and the related spare parts.
Our company has a rich product line, and we are always committed to continuous innovation and technological optimization of our products.
Phone:+86-0532-6806 6288
Telephone:+86-18153201666
Head office:Tongda Industry Park,Tongda Road, Weifang City, Shandong Province,China
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