TONGDA digital high-speed double needle bar raschel machine delivers stable operation and high efficiency for producing complex and high-value warp knitted fabrics.
Warp Knitting Machine
Carbon Fiber Needle Bed
Structural Optimization
Intelligent Systems
TD385A Digital High Speed Double Needle Bar Raschel Machine
main feature :
TONGDA digital high-speed double needle bar raschel machine delivers stable operation and high efficiency for producing complex and high-value warp knitted fabrics.
Product details
CHARACTERISTIC
All oil-immersed cam mechanism, to reduce wear and the cam is durable. Opt to use electronic yarn let-off, electronic take-up, so that the yarn let-off is more stable.
APPLICATION
After cutting and finishing the fabric can be formed medium plush which height is 5-25mm. Its plush is fullness, soft, wool yarn into a circle and not easily detached from the base fabric. The machine is widely used in plush toys, furcoat, plush carpets, blankets and other products, such as flano, coral velvet, Kirin cashmere, circle fleece, PV velvet, simulation fur.
Strong Stability
Due to the fixed needle plate, the fabric is held tightly and stably, which helps maintain the long-term stable operation of the machine and reduces the failure rate.
Easy Operation & Maintenance
The swingable design of the shaping plate bed facilitates the replacement of needle tongues, simplifying the operation and maintenance process and improving work efficiency.
High Degree of Automation
Combined with electronic weft insertion and laser yarn break automatic stop system, the machine boasts a higher level of automation, ensuring safety and production continuity during high-speed operation.
Main technical parameters
Needle type | Latch needle |
Gauge | E16E18 E22 |
Working width | 90”100”110"138" |
Guide Bar No. | 5 |
Double pile height | 8-50mm |
Main drive | Oil-immersed cam |
Max speed | 850 rpm |
Pattern drive | GB1,GB2,GB4,GB5 |
Yam let-off device | Two roller roller active let-off(optional:electronic let-off) |
Fabric take-up | Change gear traction box(optional:electronic traction) |
Batching device | Independent batching device |
Main motor power | 5kw(90°,100°,110")7.5kw(138") |
Q1: What fabrics can a double needle bar Raschel machine produce?
A1: The machine can produce 3D spacer fabric, air mesh, sandwich mesh, mattress material, automotive seat fabric, shoe mesh and several plush structures. The applicable product depends on needle-bed distance, gauge, yarn, guide-bar plan and machine configuration.
Q2: How does a double needle bar Raschel machine differ from a tricot machine?
A2: A double needle bar Raschel machine uses two needle beds to create two fabric surfaces connected by spacer or pile yarns. A standard single-needle-bar tricot machine mainly produces one knitted fabric layer.
Q3: What data is needed for a machine quotation?
A3: Please provide the finished product, yarn material, yarn denier, working width, gauge, fabric thickness, fabric weight, lapping plan, spacer yarn and planned output. Air permeability, compression recovery, voltage, frequency and workshop conditions should also be provided when applicable.
1.Double-Surface Fabric Formation
Two needle beds form separate fabric surfaces, while spacer or pile yarns connect the surfaces according to the knitting plan.
2.Spacer and Plush Fabric Programs
The machine family can cover 3D spacer, air mesh, mattress fabric, shoe material and plush structures. The required knitting components depend on the finished product.
3.Multiple Gauge and Width Plans
Published TD-D5 configurations include E18, E22 and E24 gauges with working widths of 100, 138 and 210 inches.
4.Electronic Yarn and Fabric Control
EBC electronic yarn let-off manages yarn delivery. Electronic fabric take-up coordinates fabric movement after the knitting area.
5.Pattern and Monitoring Options
Pattern drives can use chain links, pattern disks or an electronic arrangement. Yarn-break monitoring and an independent batching device can be included with the confirmed machine plan.
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