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Warp Knitting Machine

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Warp Knitting Machine

TD-DJ6/2 Digital High Speed Double Needle Bar Raschel Machine

main feature :

The mechanism is driven by a complete set of eccentric mechanisms or crankshaft connecting rod mechanisms, enabling higher speed. The needle slot plate is fixed, ensuring tight fabric, and an unloading device for holding the settling plate bed is added. When replacing the tongue needle, the settling plate bed can be swung away from the working area for easy operation.

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 warp knitted fabric
warp knitting equipment

Product details

CHARACTERISTIC

The mechanism is driven by a complete set of eccentric mechanisms or crankshaft connecting rod mechanisms, enabling higher speed. The needle slot plate is fixed, ensuring tight fabric, and an unloading device for holding the settling plate bed is added. When replacing the tongue needle, the settling plate bed can be swung away from the working area for easy operation.

The combination of electronic let-off and laser yarn breaking automatic stop device ensures the high-speed operation and convenient operation of the machine. The number of comb bars on this machine has reached 7, and it can be equipped with electronic jacquard cards, electronic lateral movement, etc., making the machine's fabrics better able to meet customer needs.

APPLICATION

After finishing and processing, the fabric can form short pile fabrics with a pile height of 1.5-6mm, or sandwich mesh fabrics with a spacing of 3-12mm. The fabric has the characteristics of a plush and soft pile, and the wool yarn is not easy to fall off from the bottom cloth due to looping. It is widely used in car seat cushions, sofa fabrics, Simmons bedding, cotton blankets, curtains and other household decorative fabrics, as well as clothing fabrics and footwear materials.

  • Easy Operation & Maintenance

    Easy Operation & Maintenance

    The swingable design of the shaping plate bed facilitates the replacement of needle tongues, simplifying the operation and maintenance process and improving work efficiency.

  • Strong Stability

    Strong Stability

    Due to the fixed needle plate, the fabric is held tightly and stably, which helps maintain the long-term stable operation of the machine and reduces the failure rate.

  • High Degree of Automation

    High Degree of Automation

    Combined with electronic weft insertion and laser yarn break automatic stop system, the machine boasts a higher level of automation, ensuring safety and production continuity during high-speed operation.

Main technical parameters

Needle type

Latch needle

Gauge

E18 E22 E24

Working width

100 inches,138 inches

Guide Bar No.

              4 separate        Jacquard looms,4 ground combs 

Double pile height

2-12mm

Main drive

                   Oil-immersed        cam,Eccentric linkage 

Max speed

500 rpm

 

Pattern drive

N-pattern drive,chain link or pattern disk(Optional: Electronic Control)

 

Yarn let-off device

EBC Electronic yarn let-off

Fabric take-up

Electronic take-up

Batching device

Independent batching device

Main motor power

7.5 kw



FAQ

Q1: What fabrics can the TD-DJ6/2 Raschel machine produce?

A1: The machine is intended for patterned double-layer and spacer fabrics used in automotive seats, mattresses, sofas, curtains, clothing and footwear. Final suitability depends on the yarn, gauge, fabric density and required thickness.

Q2: What does the 2 to 12 mm double-pile height mean?

A2: The published specification lists a 2 to 12 mm distance between the two knitted fabric layers. The page should not describe this value as finished pile height unless it has been confirmed by the technical department.

Q3: What information is needed for a TD-DJ6/2 machine proposal?

A3: Please provide the fabric application, sample or photo, yarn material, yarn count, gauge, finished width, fabric thickness, fabric weight, stitch density, pattern requirements, daily working hours, voltage and frequency.



Product Advantages

  1. 1.Patterned Double-Layer Fabric Structure

The TD-DJ6/2 uses two needle beds to knit linked fabric layers. The 2 to 12 mm published range covers several spacer and double-layer fabric structures.

  1. 2.Three Gauge and Width Groups

Gauge options include E18, E22 and E24. Working widths of 100, 138 and 210 inches cover different automotive, bedding, home textile and footwear fabric plans.

  1. 3.Electronic Yarn and Fabric Handling

EBC electronic warp let-off manages yarn delivery during knitting. Electronic fabric take-up and the independent batching unit handle the knitted material after fabric formation.

  1. 4.Several Pattern Motion Methods

The machine can use an N-pattern drive, chain links or pattern discs. Electronic pattern shifting can be included when the fabric design requires lateral pattern movement.

  1. 5.Yarn Fault Monitoring and Maintenance Access

A yarn-break monitoring device can pause the knitting process after a yarn fault is detected. The swingable shaping-plate bed provides access during needle-tongue replacement and routine maintenance.




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