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High Speed Rapier Loom

High Speed Rapier Loom

High Speed Rapier Loom

High-Speed Rapier Loom R500

main feature :

The High-Speed Rapier Loom R500 is Suitable for weaving cotton, wool, linen, chemical fiber, blended fabric;

It is features energy-saving super motors with direct drive, reducing energy consumption by 20%. It also offers variable speed weaving and low failure rate due to the elimination of traditional clutches. The electrical control system utilizes a 32-bit CPU microprocessor and embedded software, providing rapid acquisition and monitoring. The loom includes five sports digital loops for location, parking drive, automatic weft, auto idle function, motion simulation, fault tracking alarm, and digital control automatic compensation. The control system ensures intelligent informatization and networking, and includes a good cooling system with an aluminum alloy oil box and circulating spray lubrication. Additionally, an oil temperature sensor and forced water cooling are used to maintain the oil temperature.

High Speed Repair Loom
Jacquard Loom
Weaving Machine

Product details

By Space 4 Linkrod structure, drive rapier wheel recipreocating motion by setor gear.Insert weft at left, handover in mid, superior weft-holding mode to ensure a smooth weft handover.  

To reduce the weft mark, Loom can find the yarm by forward :slow motion in reverse direction motor pick finding which can adjust the heaId level time.  

Adopting single oil pump drives the oil circuit, closed forced circulation lubrication system and forced water-cooling mechanism,ensure the loom temperature rise not exceed 30°C and guarantee all the moving parts to obtain good lulbrication and long life.  

Precise electric weft selection and test technology: Adopting high speed stepper motor control electric weft selector with 16 colorsat most. The sensitvity of all type weft can be adjusted by single hole.  

The loom is digitally controlled by 32 bit CPU microcomputer. Closedcontrolled electric let-off, take-up to realize constant tension weavingLoom can be connected with network and remote transmission can cometrue so that the running and service information can easily feedback.


Energy saving: the super motor direct drive machine, according to theactual load torque, energy saving 20%; and can realize variable speedweaving; low failure rate: the super motor direct drive, the abolition ofthe traditional rapier loom weft finding clutch,clutch, clutch, slow slow motorflywheel, belt synchronous belt transmission, thereby reducing the fault source, reduce the failure rate of more than 40%; servo electronic let off: servo electronic take-up, to achieve constant te weaving, and can realize the variable density of weft weaving electrical control system: to achieve rapid acquisition, monitoriing using 32 bit CPU microprocessor and embedded software. Five spoorts digital loop control loom. 

Location, location of parking drive and automatic weft, autto idle function and motion simulation and fault tracking alarm. At the same timethe realization of digital control automatic compensation function. Process parameters through the USB port, parameter card input. Through the implementation of network monitoring and management of loom fieldbus, industrial Ethernetrealize remote access and diagnosis function. 

Realization of the control system of intelligent informatization, networking Good cooling systemUsing Aluminum alloy oil box,circulatingsspray lubrication together with oil temperature sensor, Forced water cooling to cool the oilperature.

  • Special Weft Insertion

    Special Weft Insertion

    By Space 4 Linkrod structure, drive rapier wheel reciprocating motion by setor gear. Insert weft at left, handover in mid, superior weft-holdding mode to ensure a smooth weft handover.

  • Special Pick Finding

    Special Pick Finding

    To reduce the weft mark, Loom can find the yarm by forward slow motion in reverse direction motor pick finding which can adjust the herald live time.

  • Lubrication And Cooling

    Lubrication And Cooling

    Adopting single oil pump drives the oil circuit, closed forced circulattion lubrication system and forced water- cooling mechanism,ensure the loom termperature rise not exceed 30°C and guarantee all the moving parts to obtain good lubrication and long life.

  • Shedding

    Shedding

    Electronic Jacquard, driven by individual servo motor or by vertical shaft.

Main technical parameters

MAIN MOTOR 

Super motor,output torque as practical load

TYPESpace 4 linkbar for weft insertion, weft filled from left and handover in middle
SPEED Design speed 600rpm, optimum speed 400 - 550rpm. Max weft insertion rate 1150m/min
SELVAGE FORMATIONBig Jacquard with leno selvage or rotary LENO controlled by stepper motor. (Single or two - side type for choice)
SHEDDINGOption: 1344,2688,5120,6144,12288 hooks
REED WIDTH190cm、210cm、220cm、250cm、260cm、280cm、300cm、320cm、340cm、360cm
LET OFF Electronic let off. Warp beam plate Dia. Ø800mm
DENSITY OF WEFT 4 - 200 pick/cm
TAKE UP Electronic take up. Max cloth rolling Dia. 600mm (on machine)
SUITABLE YARNCotton,wool,flax,blends



FAQ

Q1: What fabrics can the R500 rapier loom weave?

A1: The R500 can weave cotton, wool, flax, linen, chemical fibre and blended yarns. Common products include linen cloth, cotton-linen fabric, yarn-dyed fabric, denim, upholstery fabric and general apparel material. Final suitability depends on yarn count, fabric weight, warp density, weft density and weave structure.

Q2: What reed width and working speed are available?

A2: Published R500 data lists reed widths between 190 and 360 cm. The design speed is 650 rpm, while the stated working range is 500 to 550 rpm. Actual running speed is linked to loom width, yarn condition, fabric density, weft colours and shedding arrangement.

Q3: What information is needed for an R500 machine proposal?

A3: Please provide the fabric name, warp yarn, weft yarn, yarn count, finished width, fabric weight, warp density, weft density, weave structure, weft colours and planned daily output. Please also provide the required voltage, frequency, cooling-water conditions, warp beam size, cloth roll size and workshop dimensions.



Product Advantages
  1. 1.Broad Yarn and Fabric Range

The R500 can work with cotton, wool, flax, linen, man-made fibre, filament yarn and blended yarn. Typical applications include linen fabric, cotton-linen fabric, yarn-dyed cloth, denim, upholstery material and general woven textiles.

  1. 2.Reed Width and Operating Range

Reed width options cover 190 to 360 cm. Published R500 data lists a design speed of 650 rpm and a stated working range of 500 to 550 rpm. Actual mill speed depends on yarn data, fabric width, fabric weight, weave and loom arrangement.

  1. 3.Flexible Rapier Weft Transfer

The loom uses a flexible rapier system with weft feeding at the left side and yarn handover near the loom centre. A spatial four-link mechanism drives the rapier movement through the weaving cycle.

  1. 4.Rotary Dobby and Multi-Colour Weaving

The rotary electronic dobby can work with up to 20 heald frames. Electronic weft control supports 4 to 16 weft colours, allowing the loom to handle striped, checked and colour-patterned fabrics.

  1. 5.Servo Warp and Cloth Control

Servo let-off and take-up coordinate warp delivery and cloth winding. Warp beam flange options include 800 mm and 1000 mm, while the cloth roll diameter on the loom is listed as 600 mm. Forced lubrication and water cooling are used around the main drive system.


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