Shandong Tongda Group logo

yarn dyeing machine,textile yarn dyeing machine,yarn dyeing equipment,industrial yarn dyeing machine,textile dyeing machinery

Home

Dyeing machinery

search...

Yarn dyeing machine

Yarn dyeing machine

Yarn dyeing machine

High Temperature Cone Dyeing Machine TD241J

main feature :

The High Temperature Cone Dyeing Machine TD241J, equipped with a high-efficient balanced circulation pump and a reversing heat exchanger, offers a compact structure. It boasts high efficiency, provincial energy consumption, and long lifespan. It can cater to the needs of various pony roll yarn dyeing processes. The machine features a reverse mechanism that allows for a 180°C forward and backward circulation of the dye liquor as per technological requirements. It utilizes a pressurized form and an air cushion form (or a combination of an auxiliary feed pump, Nick sealing, and self-sealing via internal pressure), automation, computer temperature control, and full-automatic control of the dyeing process, including water in, water out, temperature rise, thermal insulation, temperature drop, washing, etc. The timing and quantitative regulation of yarn feed and stream input are managed by a proportional control valve, which can be customized according to customer preferences. The main pump motor is driven by a frequency inverter, allowing for limitless flow control to minimize energy consumption during startup and load-relieving operations.    

-1_0000_TD241J HIGH TEMPERATURE CONE DYEING MACHINE
-1_0000_TD241J HIGH TEMPERATURE CONE DYEING MACHINE

Product details

TD241J Model ECO High Temperature Cone Dyeing Machine is suitble for dyeing and bleaching all kinds of nature, chemical fiber and it's blended yarn, such as cotton, polyester cotton blend, polyester, acrylic, just etc. Extremely low liqor ratio of 1:3.5, it can save a lot of additive, water, electrcity and steam, and shorten the dyeing time. New designed spring heat exchanger, it can fully utilize the heat, so that improve the heating speed and its useful life. Single cycle dyeing method, it saves the exchange timeof pump reverse and inverse circulation. Special designed spindle, it reduce the dyeing liquor volume inside the spindle, so that reduce the liqor ratio. High lift and big flow centrifugal pump, stepless controlled by inverter, it can Intelligent automatic regulation the yarn inside and outside pressure difference, enform the uniform dyeing for rove and fine yarn, reduce the yarn damage and emergy consumption. Advance double dosing tank, shorten the process time, improve the working effciency.

Main technical parameters

Modle

Layer

Yarn no.(pc)

Max.capacity

Pump power

TD241J-43

6

24

28.8

5.5

TD241J-53

6

36

43.2

7.5

TD241J-53

9

54

64.8

11

TD241J-70

9

81

97.2

15

TD241J-75

9

108

129.6

15

TD241J-85

9

162

194.4

22

TD241J-105

9

216

259.2

30

TD241J-120

9

324

388.8

37

TD241J-145

9

486

583.2

55

TD241J-166

9

621

745.2

75

TD241J-186

9

810

972

90

TD241J-85

12

216

259.2

30

TD241J-105

12

288

345.6

37

TD241J-120

12

432

518.4

45

TD241J-145

12

648

777.6

75

TD241J-166

12

828

993.6

90

TD241J-186

12

1080

1296

110

TD241J-200

12

1296

1555.2

132

TD241J-226

12

1608

1929.6

185

TD241J-226

15

2010

2412

220




FAQ

Q1: Which yarn materials can the TD241J process?

A1: The published application covers cotton, polyester-cotton blends, polyester, acrylic and other natural, synthetic and blended yarn. Yarn count, package density, dye chemistry and process temperature should be checked before machine configuration.

Q2: What does the 1:3.5 liquor ratio mean?

A2: It indicates approximately 3.5 units of dye liquor for each unit of yarn under the defined loading condition. The actual operating ratio depends on package quantity, package dimensions, carrier layout and the confirmed dyeing process.

Q3: What information is needed before quotation?

A3: Please provide yarn material, yarn count, cone diameter, tube height, package weight, winding density, batch weight, dyeing temperature and target shade range. Local power, steam, water hardness, cooling-water temperature and compressed-air data should also be provided.



Product Advantages

  1. 1.Published 1:3.5 Liquor Ratio

The TD241J product data states a liquor ratio of 1:3.5. Reduced liquor volume can lower the water, dye, auxiliary and steam load per batch when the yarn loading and process plan are correctly matched.

  1. 2.Single-Cycle Dye Liquor Flow

The single-cycle method removes the pump direction-change stage used in a reversing cycle. This arrangement reduces circulation changeover time during the dyeing process.

  1. 3.Spring Heat Exchanger

The spring heat exchanger is designed to improve heat transfer during heating and cooling. Heating performance should be confirmed against steam pressure, batch weight and process temperature.

  1. 4.Reduced-Volume Spindle Design

The spindle structure limits liquor held inside the spindle. This feature supports the low liquor ratio while carrying cone or cheese yarn packages.

  1. 5.Inverter Pump and Double Dosing Tanks

A high-lift centrifugal pump uses inverter control to manage flow and package pressure difference. Two dosing tanks support timed preparation and addition of dyes and auxiliaries.


Inquiry Now