20-120 TPD Polyester Staple Fiber Production Line

Name: PSF Production Line
Brand: TONGDA
Rating: 4.8 (29 reviews)

PSF Production Line

From Recycled PET to High-Quality Fiber

Efficient PET cleaning and preparation
Stable extrusion and fiber spinning
Precise drawing, crimping and cutt

PSF Production Line

main feature :

Wide Range of Applications：Polyester staple fiber is widely used in home textiles, filling materials, apparel, nonwoven fabrics, and industrial applications, including stuffed toys, thermal underwear, cotton-padded clothing, bedding products, sofa fillings, automotive interiors, and more.

High-Quality Fiber Production Capability：The production line delivers stable and consistent polyester staple fiber production in various specifications, meeting different customer requirements for softness, thermal insulation, strength, durability, and performance.

Versatile Market Adaptability：Our PSF solutions serve a wide range of industries, including home textiles, apparel, automotive, medical, filtration, and industrial materials, providing global customers with high-value-added fiber manufacturing solutions.

Product details
Main technical parameters
Product evaluation

Inquire Now

Product details

The foreign fiber separators are designed according to the characteristics of full opening of raw cotton and fast cotton flow in the blowing carding process of cotton textile mills. This equipment is only used as a part of the cotton passage of the blowing carding unit, and no change is made to the blowing process. The equipment occupies a small area and is easy to install.

Polyester Staple Fiber Line For Solid / Hollow

The Solid/Hollow PET line produces both solid and hollow-core staple fibers at 20-120 TPD. Hollow fibers deliver lightweight bulk and superior insulation for home textiles and thermal garments; solid fibers serve non-wovens and automotive interiors — one line, dual output.
High Tenacity & Low Elongation PET Fiber Line

It uses high-pressure steam drawing at 40-120 TPD to produce fibers with high breaking strength and minimal elongation. Negligible deformation under load and outstanding dimensional stability make it the core material for geotextiles, seat belts, sewing threads, canvas, and conveyor belt reinforcements.
Polypropylene Staple Fiber For One Step Line

It uses high-pressure steam drawing at 40-120 TPD to produce fibers with high breaking strength and minimal elongation. Negligible deformation under load and outstanding dimensional stability make it the core material for geotextiles, seat belts, sewing threads, canvas, and conveyor belt reinforcements.
Polyester Staple Fiber For One Step Line

It integrates spinning, drawing, heat-setting, crimping, and cutting into one continuous line at 20-60 TPD. Compared to two-step processes, it eliminates offline bundling and transfers, with a compact footprint of ~140×18 m and a significantly shorter production cycle. Highly consistent fiber quality serves non-wovens, fiberfill, interlinings, and home textiles.
Composite Staple Fiber For Two Step Line

The composite staple fiber two-step line co-extrudes multiple polymers through a composite spin pack to produce sheath-core (ES), side-by-side, and sea-island fibers with 3D crimp, thermal bonding, and flame retardancy. Independent polymer optimization makes it the core platform for premium hygiene, microfiber leather, and filtration.

Main technical parameters

Polyester Staple Fiber Line for Solid / Hollow

	Production Capacity	20TPD	40TPD	60TPD	80TPD	100TPD	120TPD
	Screw Extruder Specification	Ø180x1	Ø180x2	Ø180x3	Ø180x4	Ø180x4	Ø180x5
	No. of Spinning Position	8	16	24	32	32	40
	Spinning Position Gauge mm	650	650	650	65 0	780	780
Spinning Line	Diameter of Spinneret mm	Ø328	Ø328	Ø328	Ø328	Ø338	Ø338
	Size of Spinning Line L x W x H meter	24x12x24	42x12x32	48x16x32	48x19x32	48x19x32	52x19x32
	Crimping Roller Width	200	250	300	340	380	480
	Design Speed	200	220	240	280	280	280
Finishing Line	Bale Weight	250	250	250	300	300	350
	Size of Finishing Line L x W x H meter	102x10x12	126x12x15	150x18x15	150x18x15	150x18x15	150x18x15
	Electricity KW/Day	9000	18000	27000	36000	45000	54000
	Low Pressure Steam ton/day	20	40	60	80	100	120
	Water ton/day	20	40	60	80	100	120
Energy Consump.	Compressed Air for Process m3/min max	15	30	45	60	60	60

High Tenacity & Low Elongation PET Fiber Line

	Production Capacity	40TPD	60TPD	80TPD	100TPD	120TPD
Spinning Line	Screw Extruder 　Specification	Ø180x2	0180×3	0180×4	Ø180x4	Ø180x5
	No. of Spinning Position	16	24	32	32	40
	Spinning Position Gauge mm	650	650	650	780	780
	Diameter of Spinneret 　mm	0328	0328	0328	0338	0338
	Size of Spinning Line Lx W x H meter	42x12x32	48x16x32	48x19x32	48x19x32	52x19x32
Finishing Line	Crimping Roller Width	250	300	340	380	480
	Design Speed	220	240	280	280	280
	Bale Weight	250	250	300	300	350
	Size of Finishing Line L x W x H meter	134x12x15	158x18x15	158x18x15	158x18x15	158x18x15
Energy Consumption	Electricity KW/Day	20000	30000	40000	50000	60000
	High Pressure Steam ton/day	40	60	80	100	120
	Water ton/day	40	60	80	100	120
	Compressed Air for Process m3/min max	30	45	60	60	60

Polypropylene Staple Fiber for One Step Line

	Production Capacity	20TPD	40TPD	60TPD
One Step Line	Screw Extruder Specification	0185x2	Ø185x4	0185x6
	No. of Spinning Position	8	16	24
	Spinning Position Gauge mm	650	650	650
	Diameter of Spinneret mm	0650	0650	0650
	Crimping Roller Width	250	250	250
	Design Speed	80	80	80
	Bale Weight	250	250	250
	Size of Finishing Line L×W× H meter	140x18x18	140x18x18	140x18x18
Energy Consumption	Electricity KW/Day	8000	16000	24000
	Low Pressure Steam ton/day	20	40	60
	Water ton/day	20	40	60
	Compressed Air for Process m3/min max	3	6	9

Polyester Staple Fiber for One Step Line

	Production Capacity	20TPD	40TPD	60TPD
One Step Line	Screw Extruder Specification	Ø185x2	Ø185x4	Ø185x6
	No. of Spinning Position	8	16	24
	Spinning Position Gauge mm	650	650	650
	Diameter of Spinneret mm	0650	0650	0650
	Crimping Roller Width	250	250	250
	Design Speed	80	80	80
	Bale Weight	250	250	250
	Size of Finishing Line L x W x H meter	140x18x18	140x18x18	140x18x18
Energy Consumption	Electricity KW/Day	8000	16000	24000
	Low Pressure Steam ton/day	20	40	60
	Water ton/day	20	40	60
	Compressed Air for Process m3/min max	3	6	9

FAQ

Q1: What raw materials can be used for a polyester staple fiber production line?
A1: The front-end configuration depends on whether the buyer plans to use virgin PET chips, recycled PET bottle flakes or another approved polyester feedstock. Recycled material normally requires appropriate drying, crystallization and melt-filtration equipment. Buyers should provide the raw-material specification, moisture level, intrinsic viscosity and impurity condition before quotation.

Q2: What types of polyester staple fiber can this production line make?
A2: The line can be configured for solid or hollow polyester staple fiber within the confirmed production range. The exact configuration depends on the required denier, cut length, crimp level, fiber structure and final application, such as textile spinning, nonwoven products, bedding, pillows, furniture filling or insulation materials.

Q3: What information is required for a complete PSF production line quotation?
A3: Buyers should provide the required daily capacity, raw material, target fiber type, denier, cut length, end-use application, factory dimensions and available utilities. The local voltage and frequency, such as 380–415V at 50 or 60Hz, should also be confirmed. Installation, commissioning, laboratory equipment, packing system and spare-parts requirements should be listed separately in the project scope.

Product Advantages

1.Flexible 20–120 TPD Production Capacity
The production line is available in different capacity configurations from 20 to 120 tons per day, allowing investors to select a suitable plant scale according to raw-material availability, target output and local market demand.
2.Solid and Hollow Fiber Production Options
The line can be configured for producing solid or hollow polyester staple fiber. Final equipment selection is based on the required fiber structure, denier, cut length and downstream application.
3.Integrated Production Process
The spinning and finishing sections are coordinated as a complete production system, helping maintain stable material flow from polymer preparation and melt spinning through drawing, crimping, heat setting, cutting and fiber collection.
4.Project-Specific Engineering
Each PSF project can be evaluated according to the buyer’s feedstock, required fiber specifications, factory dimensions, utility conditions and automation requirements. This helps prevent capacity bottlenecks and unsuitable equipment selection.
5.Export-Oriented Turnkey Support
TONGDA can coordinate production-line layout, equipment supply, installation guidance, commissioning, operator training and spare-parts planning according to the confirmed project scope, supporting overseas PSF plant implementation.

Inquiry Now

Name*

Tel

Mail*

Country

Message*

Name:*

E-mail:*

Company Name:*

Phone Number:*

Message:*

TONGDA Group is a company to provide excellent textile solution with advanced technology including Spinning system, Weaving system, knitting machinery, finishing &Dyeing system，Nonwoven system and the related spare parts.

Our company has a rich product line, and we are always committed to continuous innovation and technological optimization of our products.

Innovation
and Solutions

Spinning System

TONGDA^®
Flax Spinning

Flaxspin^®
Sock Machine

TONGDA^®
Weaving System

Tongdatech^®

. sitemap

+86-0532-6806 6288
008618153201666
info@china-tongda.com

20-120 TPD Polyester Staple Fiber Production Line

Innovationand Solutions

TONGDA®

Flaxspin®

TONGDA®

Tongdatech®

Innovation
and Solutions

TONGDA^®

Flaxspin^®

TONGDA^®

Tongdatech^®