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2300mm Sectional warping machine,Sectional Warping Machine,High-Speed Sectional Warping Machine

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Professional Medical-Grade Gauze Fabric Loom

Medical gauze loom production line

Professional Medical-Grade Gauze Fabric Loom

2300mm Sectional warping machine TDGA-558

main feature :

The TDGA-558 Sectional Warping Machine features precise control over the traverse of the warping operation panel via a servo motor. Once a button is pressed, the starting point setting and stripe setting can be automatically adjusted. The forward and backward movement of the warping operation panel is controlled by a step motor, ensuring constant yarn spacing. To maintain constant yarn speed during winding and unwinding, our new technology, an AC frequency converter speed adjustment device controlled by a computer, is implemented. The machine is equipped with an electro-mechanical-hydropneumatic brake system during warping. The beaming tension control utilizes external steel strip damping, eliminating noise and uneven tension issues commonly found in traditional clamping-type damping.    

Sectional warpers

Product details

2300mm Sectional warping machine

Warping speed: 0-600m/min

Spindle number :960  Wearing parts

Main technical parameters

Technical Parameters

Warping Machine

Frame

Welded steel bar

Drum

Steel

Drum Diameter

1026mm

Drum Width

2400mm (working width 2300 mm)

Cone Angle

9° (1:6.3)

Cone Length

1010mm (full warping φ800mm beam)

Drum Balance

≤0.10mm

Dynamic Balance

Accord with GB9239 balance standard quality 6.3 grade

Motor

7.5kw three-phase asynchronous motor

Inverter

Delta VFD-B

Speed

0~600m/min

Drive

Synchronous belt wheel, up&down lead screw drive

Servo Motor

1.5kw (Taiwan Delta)

Servo Drive

Taiwan Delta

Section Traversing Speed

0.001~9.999mm/r

Section Location

Automatic

Backwards & Forwards Operation Table

Independent motor lead screw drive for equidistance winding

Motor

Three-phase mixed stepping motor

Driver

Subdivision type stepping driver

Brake of Drum

Clamping brake 4pcs

Brake Medium

Special 719 braking liquid

Driving Force

Hydro-pneumatic pressurized device

Braking Distance

≤3m (500m/min)

Beaming Tension Control

By air pressure adjusting damping

Driving Force

By air pressure adjusting according to craft

Main Controller

Siemens S7—200 1PC

Operational Display

10.4-inch Delta colorful touch screen

Pneumatic Element

Air valve (FESTO for beaming tension, others use Taiwan Airtac)

Button

Schneider

Encoder

Axle hole and drum mounted (Omron)



FAQ

Q1: Which yarns can be used on the TDGA-558 sectional warping machine?

A1: The TDGA-558 can process cotton yarn, worsted yarn, synthetic filament and compatible blended yarn. Yarn count, package size, total warp ends and target tension should be checked before the machine plan is confirmed.

Q2: What does the 2300 mm specification mean?

A2: The product page identifies 2300 mm as the basic working width. The weaving beam width, beam flange diameter, shaft connection and loom width should be confirmed according to the buyer’s weaving equipment.

Q3: What details are needed for TDGA-558 machine planning?

A3: Please share the yarn type, yarn count, warp length, total warp ends, section quantity, section width, beam width, beam flange diameter, yarn package size, creel capacity, loom type, voltage, frequency and workshop dimensions.


Product Advantages
  1. 1.Servo Traverse Control

The traverse of the warping carriage is driven by a servo motor. Starting position and stripe position can be set through the operating system, supporting repeatable section placement on the drum.

  1. 2.Step-Motor Carriage Movement

A step motor manages the forward and backward movement of the warping carriage. The distance between the space reed and yarn sheet can be adjusted according to the warping plan.

  1. 3.PLC Process Monitoring

The PLC and microcomputer functions manage total length, section length, stripe data, end-break stop motion and broken-end memory. Production data is displayed on the operating screen.

  1. 4.Beaming Tension Management

The machine uses an electro-mechanical-hydropneumatic brake during warping. External steel-strip damping manages beaming tension and helps address uneven tension associated with clamping-type damping.

  1. 5.Multiple Loom Applications

The TDGA-558 prepares warp beams for water-jet, air-jet, rapier and projectile looms. It can serve medical gauze, apparel, home textile, carpet and compatible technical textile projects.




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