TONGDA servo controlled copy warping machine ensures high accuracy and stable performance for repeatable and consistent warping processes.
Warping Machine
Carbon Fiber Needle Bed
Structural Optimization
Intelligent Systems
TD-301-42G Type Servo Controlled Copy Warping Machine
main feature :
TONGDA servo controlled copy warping machine ensures high accuracy and stable performance for repeatable and consistent warping processes.
Product details
Product Overview
TD-301-42G type servo controlled copy warping machine winds yarn from bobbins onto the master beam according to the required number of ends or turns. Using servo control, it then produces identical slave beams with the same data, achieving an exact copy function. It is suitable for raw materials such as cotton yarn, viscose yarn, blended yarn, cotton-type polyester filament, and high/low elastic yarn.
CHARACTERISTIC
Machine is mainly composed of a front, the pan head loading and unloading mechanism, a speed measuring Luo pull, herringbone reed (herringbone reed 180 degrees can be received unilateral 45 degrees, the number of yarns per inch by 6 needle, according to the actual needs of customers to adjust) automatic refueling, servo control tension Luo pull, pneumatic yarn storage device, yarn detection device, broken yarn self stop device, creel, tension device, supporting yarn components and so on.
Main technical parameters
Application | 42 inches(535φ1060),40 inches(535φ1000), 30 inches(535φ760)
|
Warping speed | Normal:100-1000m/min;Slow:~20-50m/min |
Oil roller speed | 0-10r/min |
Yarn storage capacity | 10m |
Winding motor | 11KW,1440rpm |
Creel capacity | 204 spindles(left/right interchangeable,material storage) |
Site layout requirements | Length:20m-22m;Width:6.5m-8m;Height:2.5m-2.6m |
Air pressure requirement | ≥4.5kg/cm² |
Q1: What is the TD-301-42G copy warping machine used for?
A1: The TD-301-42G prepares grouped warp-knitting beams. A master beam is made according to the required yarn ends or turns, and the established process data guides the preparation of the other beams in the same group.
Q2: What are the main specifications of the TD-301-42G?
A2: The published configuration includes a 204-spindle creel, an 11 kW winding motor rated at 1440 rpm and beam references of 30, 40 and 42 inches. Normal warping speed is 100–1000 m/min, with a slow-running range of about 20–50 m/min.
Q3: What information is needed for a TD-301-42G machine proposal?
A3: Please provide the yarn material, yarn count or denier, package size, number of ends, required turns or yarn length, warp-beam drawing and planned quantity of matching beams. Please also state the factory voltage, frequency, compressed-air data, indoor temperature, workshop dimensions and destination port.
1.204-Spindle Creel
The TD-301-42G has a published creel capacity of 204 spindles. This arrangement supports grouped warp-beam preparation using the confirmed yarn package and end quantity.
2.Master Beam Reference Process
The first beam establishes the required yarn ends, turns and working data. This data guides the preparation of the other beams in the same group for the related warp-knitting process.
3.Servo Yarn-Tension Control
The servo-controlled tension roller works with the speed-measuring roller and pneumatic yarn-storage device to manage yarn movement during winding.
4.Normal and Slow Running Modes
Normal warping speed is 100–1000 m/min. A separate 20–50 m/min slow-running range supports threading, initial machine setup and process checking.
5.Yarn Monitoring Components
The machine includes yarn monitoring and yarn-break stop motion. Automatic lubrication, an adjustable herringbone reed and creel tension devices support routine warping work.
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