TONGDA spandex warping machine with vertical creel provides stable and efficient operation, ideal for warping elastic yarns in large-scale production.
Warping Machine
Carbon Fiber Needle Bed
Structural Optimization
Intelligent Systems
TD338 Spandex Warping Machine with Vertical Creel
main feature :
TONGDA spandex warping machine with vertical creel provides stable and efficient operation, ideal for warping elastic yarns in large-scale production.
Product details
CHARACTERISTIC
It's driven in-phase by 5 pcs of high performance servo motor which are made by Lenze Hui chuan. The warper head, leveling roller, draft roller and reel(&R) are driven by servo motor to eliminate some problems such as noise, maintenance and damage which caused by traditional mechanical drive.
It adopts imported PLC, big colored LCD touch screen (12"), and bus-mastering, which improves controlling precision and stability.
To ensure the precision of line speed of beam, the warper adopts high precision laser to measure and monitors winding perimeter of the beam.
Winding system is equipped to avoid problems caused by power break, no phase and no pressure.
With Various different elastic yarn bobbins compensation curves, ensures same group beams winding circles are same, material netweight also same, consistent rest yarn on creel, forecustomer saving the plenty of material cost.
High precision can stop device is equipped to ensure stop immediately during missing ends and yarn broken.
The system is equipped with self-diagnosed function which can monitor the condition in real time and yarn tension make sure the system safelynd precision.
PRODUCT OVERVIEW
TD338 Spandex Warping Machine with Vertical Creel is driven by 5 pcs of high performance imported servo motor and adopts high precision laser to measure distance so that the warper is stable, well equipped and easy to operate. It is suitable for warping all kinds of spandex, especially for requirement of knitting high quality plain cloth.
MAIN TECHNICAL SPECIFICATIONS
1. Warper beam size: 21'×21, 2'×30 (inch)
2. Warper linear speed: 300m/min
3. Pre-drafting: 0-300%, Final draft: 15-100%
4. Braketime less than 0.6 seconds, the deviation of stop synchronization is less than ±3%
5. Creel capacity: 616,700,728,784,792,896, etc. (According to customers requirement)
6. Servo Motor Power: Warper head power 15KW, Warper head tension roller 2.9KW, Draft roller 5.5KW, Creel: 2×11KW
7. Total power consumption: <10KW
Main technical parameters
Q1: What yarn can the TD338 vertical warping machine process?
A1: The TD338 is intended for spandex, elastane and other approved elastic yarns used in warp knitting. The suitable yarn range depends on yarn denier, package size, extension characteristics, draft ratio and the planned fabric.
Q2: What creel capacities and warping speed are available?
A2: Published creel-capacity choices include 616, 700, 728, 784, 792 and 896 yarn positions. The listed warping speed is 300 m/min. Actual working speed depends on the yarn, beam size, end count, draft settings and package condition.
Q3: What information is needed for a TD338 machine proposal?
A3: Please provide the yarn material, denier, extension rate, package dimensions, package weight, beam end count, beam drawing, pre-draft ratio, final-draft ratio and planned daily output. Please also provide the factory voltage, frequency, ambient temperature, humidity, air conditions and workshop dimensions.
Product Advantages
1.Five-Servo Drive Arrangement
Five servo motors coordinate the main warping sections, including the warper head, tension roller, draft roller and creel drives. This supports synchronized movement during elastic-yarn processing.
2.Vertical Creel for Elastic Yarn
The vertical creel accommodates several elastic-yarn package arrangements. Published capacity choices include 616, 700, 728, 784, 792 and 896 yarn positions.
3.Pre-Draft and Final-Draft Control
The TD338 provides a listed pre-draft range of 0–300% and a final-draft range of 15–100%. These settings help match different spandex deniers and yarn extension characteristics.
4.Laser Beam Measurement
A laser measuring device monitors the winding perimeter of the warp beam. The measured value assists line-speed coordination and beam winding management.
5.Yarn Monitoring and Braking
The control unit monitors machine condition and yarn tension during operation. The published braking time is less than 0.6 seconds, with stop-synchronization deviation listed within ±3%.
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