TONGDA digital high-speed double needle bar raschel machines offer efficient and stable weaving performance, ideal for producing complex patterns and high-quality knitted fabrics.
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Carbon Fiber Needle Bed
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TD-DJ6/1 Digital High Speed Double Needle Bar Raschel Machine
main feature :
TONGDA digital high-speed double needle bar raschel machines offer efficient and stable weaving performance, ideal for producing complex patterns and high-quality knitted fabrics.
Product details
CHARACTERISTIC
The mechanism is driven by a complete set of eccentric mechanisms or crankshaft connecting rod mechanisms, with faster speed; The needle slot plate is fixed, the fabric is tight, and an unloading device for holding the settling plate bed is added. When replacing the tongue needle, the settling plate bed can be swung away from the working area for easy operation.
The combination of electronic let-off and laser yarn breaking automatic stop device ensures the high-speed operation and convenient operation of the machine. And the number of comb bars of the machine has reached 7, and it can be equipped with electronic jacquard card, electronic pattern shifting, etc., making the fabric of the machine more able to meet the needs of customers.
APPLICATION
After finishing and processing, the fabric can form short pile fabrics with a pile height of 1.5-6mm, sandwich mesh fabrics with a spacing of 3-12mm, and the wool yarn is not easy to fall off from the bottom cloth due to looping. It is widely used in car seat cushion, sand release, Simmons Bedding Company, cotton blanket, curtain and other household decorative fabrics, as well as clothing fabrics and footwear materials.
Strong Stability
Due to the fixed needle plate, the fabric is held tightly and stably, which helps maintain the long-term stable operation of the machine and reduces the failure rate.
Strong Stability
Due to the fixed needle plate, the fabric is held tightly and stably, which helps maintain the long-term stable operation of the machine and reduces the failure rate.
High Degree of Automation
Combined with electronic weft insertion and laser yarn break automatic stop system, the machine boasts a higher level of automation, ensuring safety and production continuity during high-speed operation.
Main technical parameters
Needle type | Latch needle |
Gauge | E18 E22 E24 |
Working width | 100 inches,138 inches |
Guide Bar No. | 2 separate Jacquard looms,5 ground combs |
Double pile height | 2-12mm |
Main drive | Oil-immersed cam,Eccentric linkage |
Max speed | 550 rpm |
Pattern drive | N-pattern drive,chain link or pattern disk(Optional: Electronic Control)
|
Yarn let-off device | EBC Electronic yarn let-off |
Fabric take-up | Electronic take-up |
Batching device | Independent batching device |
Main motor power | 7.5 kw |
Q1: What fabrics can the TD-DJ6/1 Raschel machine produce?
A1: The TD-DJ6/1 is used for Jacquard patterned spacer and double-layer fabrics. Applications include automotive seat materials, mattress fabrics, sofa upholstery, curtains, footwear materials and apparel components.
Q2: What is the difference between TD-DJ6/1 and TD-DJ6/2?
A2: The two models use different Jacquard and guide-bar arrangements. The suitable model depends on pattern coverage, yarn arrangement, fabric surface design and required thickness. A fabric sample or pattern drawing is needed before the machine configuration is prepared.
Q3: What information is needed for a TD-DJ6/1 machine proposal?
A3: Please provide the fabric application, sample or design image, yarn material, yarn count, gauge, finished width, fabric thickness, fabric weight, stitch density, pattern requirements, working hours, voltage and frequency.
1.Fixed Needle Trick Plate
The fixed needle trick plate holds the knitting area during fabric formation. This structure is intended for patterned double-layer and spacer textile production.
2.Jacquard Pattern Capability
The Jacquard system supports patterned spacer fabric development for automotive interiors, upholstery, bedding, footwear and apparel applications.
3.Electronic Warp and Fabric Control
EBC electronic warp let-off manages yarn delivery. Electronic take-up and the independent batching unit handle fabric movement and collection.
4.Multiple Gauge and Width Options
Gauge options include E18, E22 and E24. Working widths of 100, 138 and 210 inches cover several finished fabric sizes and end uses.
5.Maintenance Access and Yarn Monitoring
The swingable shaping-plate bed provides access during needle-tongue replacement. A yarn-break monitoring device can pause the machine after a yarn fault is detected.
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