Tongda VCRO Automatic Winder: Development. Features. Advantage

Sep 29 2022
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VCRO automatic winder inherits the advantages of SMARO-NEW series winder, adopts bran-new profile design - featured by beautiful and dignified, adopts the bran-new smart anti-pattering device, new type of tension control system and new type of balloon control mechanism to ensure perfect package building, more even winding tension,high machine operation stability and reliability to meet customer requirement better.

_Photo Source : Tongda VCRO Automatic Winder

  1. What is a automatic winder?

  2. Features of Tongda VCRO automatic winder.

  3. Advantages of Tongda VCRO automatic winder.

  4. Main technical specifications of VCRO automatic winder.

  5. Recommended  VCRO Automatic Winder.

         -Tongda VCRO-I Auto-Winder Linked With Spinning Frame

         -Tongda VCRO Automatic Winder

         -Tongda VCRO-D winding frame

_Photo Source : Tongda VCRO Automatic Winder

1. What is a automatic winder?

To begin with, an automatic winding machine is a device that wraps wire, yarn, tape or ribbon-like materials onto a spool or drum. Such technology has been in use for hundreds of years, commonly by weavers using hand-operated machines. However, since the industrial revolution, mechanised winding systems have been used, especially when higher value items have needed to be wound, such as copper wire, for example.

As automation technologies have progressed in numerous areas of manufacturing, the way winding technology has developed. Nowadays, it is possible to find a range of features with automatic winding machines that were not previously possible. These automated features speed up processing times, help to ensure quality is maintained and mean that less manpower is required. At Tongda, we are leaders in our field with winding system technology. This certainly applies to automatic winding machines, and there are many different types to discover from our current range. What follows is a brief overview of just some of the systems we have on offer.

_Photo Source : Tongda VCRO Automatic Winder

2. Features of Tongda VCRO automatic winder.

VCRO automatic winder inherits the advantages of SMARO-NEW series winder, adopts bran-new profile design - featured by beautiful and dignified, adopts the bran-new smart anti-pattering device, new type of tension control system and new type of balloon control mechanism to ensure perfect package building, more even winding tension, high machine operation stability and reliability to meet customer requirement better.

_Photo Source : Tongda VCRO Automatic Winder

3.Advantages of Tongda VCRO Automatic Winder.

(1). Better

  • New type of anti-pattering mechanism.

  • New type of the enclosed drum cover.

  • New type of soft tension mechanism.

  • Electronic anti-wrap drum.

  • Drum optional freely.

(2). Faster

  • Tension close loop control system.

  • Optimized bobbin yarn suction nozzle.

  • Optimized package yarn suction program.

  • Optimized gill pin structure.

  • Improved spindle panel installation method.

(3). More reliable

  • New type of soft tension structure.

  • New type of grid tension mechanism

  • Optimized tension yarn-catcher structure

  • Optimized empty bobbin conveyor

  • Increased empty bobbin selection box

  • Optimized air door structure.

  • Transparent lints box window.

  • Optimized mobile fan structure.

4. Main technical specifications of VCRO automatic winder.

Main Technical Specification
TypeSingle-spindles, single-sided arrangement, left or right hand.
ApplicationNm3.5 to the highest count cotton, wool, synthetic yarn and blended single yarn.
Winding Speed400-2200 m/min, step-less speed regulation.
Number Of Winding Spindles6 to 80 every two spacing increment.
Spindle Distance320 mm.

Applicable Bobbin Taper

4°20', 5°57".
Feeding BobbinDiameter = 32 - 65 mm, Length = 180 - 300 mm.
Joint TypeAirsplicer, Aquasplicer.
Magazine Type9 holes or 6 holes.
Joint TypeThe latest USTER/ LOEPFE electronic yarn clearer.
DrumDC motor coaxial transmission, step-less speed regulation.
Circles On Drum2 or 2.5.
Anti - PatteringMotor speed variation controlled in whole process.
Joints CircleElectrical logic control, intelligent cycle.
Tension ControlElectromagnetic pressure.
Power Installed33.57kW ( Actual consumption 11-15 kW).
Overall Dimension (60 Spindles)22627 x 1365 x 2650 mm.

5. Recommended  VCRO Automatic Winder.

Tongda VCRO-I Auto-Winder Linked With Spinning Frame

Tongda VCRO Automatic Winder

Tongda VCRO-D winding frame